| PREFACE |
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xv | |
| INTRODUCTION |
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1 | (14) |
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I-1 Problem Solving and Design |
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1 | (2) |
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3 | (2) |
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5 | (2) |
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I-4 Finding and Using Information in Machine Design |
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7 | (2) |
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I-5 Recognized Standards for Design |
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9 | (2) |
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I-6 Computational Tools for Machine Design |
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11 | (3) |
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14 | (1) |
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14 | (1) |
| CHAPTER 1 FUNDAMENTAL PRINCIPLES |
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15 | (104) |
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17 | (1) |
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1-2 Engineering Materials |
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17 | (1) |
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1-3 Tension and Compression Stress |
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18 | (2) |
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1-4 Tension and Compression in SI Units |
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20 | (2) |
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22 | (1) |
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1-6 Statically Indeterminate Problems in Tension and Compression |
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23 | (2) |
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25 | (2) |
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27 | (3) |
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30 | (3) |
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1-10 Transfer Axis for Moment of Inertia |
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33 | (2) |
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1-11 Principle of Superposition |
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35 | (3) |
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1-12 Additional Beam Equations |
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38 | (1) |
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39 | (7) |
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1-14 Effect of Ribs on Castings |
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46 | (2) |
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48 | (1) |
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1-16 Transverse Shearing Stress in Beams |
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49 | (6) |
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1-17 Shear and Bending Moment Diagrams |
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55 | (3) |
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1-18 Slender Compression Members or Columns |
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58 | (4) |
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1-19 Stresses in Any Given Direction |
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62 | (2) |
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64 | (4) |
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1-21 Stress Manipulation in Three Dimensions |
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68 | (8) |
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1-22 Stresses and Deformations in Two Directions |
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76 | (1) |
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1-23 Deflection of A Beam from Shearing Stress |
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77 | (2) |
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1-24 Principle of St. Venant |
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79 | (1) |
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80 | (1) |
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80 | (39) |
| CHAPTER 2 WORKING STRESSES AND FAILURE THEORIES |
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119 | (66) |
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2-1 Failure and Phenomenological Failure Theories |
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120 | (3) |
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2-2 Stress-Strain Diagrams |
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123 | (3) |
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2-3 Phenomenological Failure Theories Based on Stress |
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126 | (11) |
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2-4 Stress Concentration Caused by Sudden Change in Form |
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137 | (14) |
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2-5 Design for Cyclic Loading |
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151 | (17) |
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168 | (1) |
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169 | (1) |
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170 | (15) |
| CHAPTER 3 DESIGN OF SHAFTS |
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185 | (76) |
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3-1 Torsion of Circular Shaft |
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187 | (7) |
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194 | (3) |
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3-3 Maximum Static Shearing Stress |
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197 | (1) |
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3-4 Design of Shafts for Fluctuating Loads |
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198 | (6) |
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204 | (4) |
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208 | (2) |
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210 | (3) |
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3-8 Bending Loads in Two Planes |
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213 | (1) |
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3-9 Shaft on Three Supports |
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213 | (4) |
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217 | (3) |
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3-11 Critical Speed of a Rotating Shaft |
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220 | (1) |
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3-12 Deflection of Shaft of Nonuniform Diameter |
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221 | (3) |
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3-13 Slope of Shaft by Elastic Energy |
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224 | (1) |
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3-14 Torsion of Noncircular Shafts |
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225 | (1) |
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3-15 Torsion of a Wide Rectangular Bar |
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226 | (2) |
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3-16 Torsion of Rectangular Bars-General Case |
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228 | (2) |
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230 | (3) |
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233 | (2) |
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3-19 Materials Used for Shafting |
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235 | (1) |
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236 | (1) |
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237 | (24) |
| CHAPTER 4 SPRINGS |
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261 | (55) |
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263 | (5) |
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4-2 Properties of Spring Materials |
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268 | (2) |
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270 | (1) |
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4-4 Helical Spring of Minimum Volume of Material-Static Load |
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271 | (4) |
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4-5 Optimum Design of Helical Spring |
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275 | (5) |
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280 | (1) |
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4-7 Design for Fluctuating Loads |
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281 | (3) |
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4-8 Buckling of Compression Springs |
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284 | (1) |
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4-9 Vibration or Surging of Helical Springs |
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284 | (1) |
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4-10 Commercial Tolerances |
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285 | (2) |
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4-11 Effect of End Turns for Compression Springs |
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287 | (1) |
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4-12 Helical Extension Springs |
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288 | (1) |
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4-13 Helical Springs of Rectangular Wire |
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289 | (2) |
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4-14 Helical Springs with Torsional Loading |
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291 | (3) |
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294 | (4) |
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4-16 Energy Storage by Springs |
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298 | (1) |
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299 | (2) |
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301 | (7) |
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308 | (1) |
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308 | (8) |
| CHAPTER 5 SCREWS |
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316 | (38) |
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316 | (3) |
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319 | (2) |
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321 | (1) |
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5-4 American National Threads |
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322 | (1) |
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5-5 Identification Symbols |
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323 | (1) |
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323 | (2) |
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5-7 Effect of Initial Stress |
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325 | (4) |
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5-8 Additional Design Considerations |
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329 | (2) |
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331 | (8) |
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5-10 Torque Required to Produce Desired Clamping Force |
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339 | (2) |
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341 | (1) |
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5-12 Stress Concentration |
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341 | (2) |
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343 | (1) |
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5-14 Materials and Methods of Manufacture |
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344 | (1) |
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5-15 Stress Due to Impact Load |
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345 | (3) |
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348 | (1) |
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348 | (1) |
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348 | (6) |
| CHAPTER 6 BELTS, CLUTCHES, BRAKES AND CHAINS |
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354 | (54) |
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355 | (2) |
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6-2 Center Distance for V-belt Drive |
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357 | (4) |
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361 | (2) |
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363 | (2) |
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365 | (4) |
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369 | (1) |
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370 | (1) |
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371 | (4) |
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6-9 Block Brake with Short Shoe |
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375 | (1) |
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6-10 Pivoted Block Brake with Long Shoe |
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376 | (9) |
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6-11 Brake with Pivoted Symmetrical Shoe |
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385 | (1) |
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386 | (1) |
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387 | (1) |
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388 | (1) |
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6-15 Design Capacity of Roller Chains |
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389 | (4) |
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6-16 Galling of Roller Chains |
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393 | (1) |
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394 | (1) |
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395 | (1) |
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396 | (1) |
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396 | (12) |
| CHAPTER 7 WELDED AND RIVETED CONNECTIONS |
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408 | (48) |
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7-1 Fabrication by Welding |
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409 | (1) |
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410 | (1) |
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7-3 Strength of Fusion Welds |
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411 | (2) |
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7-4 Eccentrically Loaded Welds-Static Loads |
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413 | (7) |
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7-5 Stress Concentration in Welds |
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420 | (1) |
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7-6 Residual Stress-Weldability |
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421 | (2) |
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423 | (1) |
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7-8 Design for Fluctuating Loads |
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424 | (2) |
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426 | (1) |
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7-10 Other Kinds of Welding |
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427 | (2) |
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7-11 Soldering and Brazing |
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429 | (2) |
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431 | (1) |
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7-13 Riveted Joint with Central Load |
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432 | (1) |
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433 | (1) |
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7-15 Stresses in a Cylindrical Shell |
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433 | (4) |
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7-16 Riveted Joint with Eccentric Load |
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437 | (5) |
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7-17 Instantaneous Center of Rotation |
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442 | (1) |
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442 | (2) |
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444 | (1) |
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445 | (11) |
| CHAPTER 8 LUBRICATION |
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456 | (50) |
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8-1 Viscosity and Newton's Law |
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458 | (8) |
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8-2 Petroff's Bearing Equation |
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466 | (4) |
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8-3 Load-Carrying Journal Bearing |
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470 | (1) |
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8-4 Load and Friction Curves for Journal Bearings |
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471 | (7) |
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8-5 Power Lost in Friction |
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478 | (1) |
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8-6 Power Lost by Self-Cooled Bearings |
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479 | (5) |
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8-7 Designing for Film Temperature and Minimum Film Thickness |
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484 | (2) |
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486 | (1) |
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487 | (3) |
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490 | (3) |
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493 | (1) |
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8-12 Construction of Bearings |
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494 | (1) |
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8-13 Clearance and Oil Grooves |
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495 | (2) |
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497 | (1) |
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498 | (1) |
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8-16 Boundary or Thin-Film Lubrication |
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499 | (1) |
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8-17 Mixed or Semifluid Lubrication |
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500 | (1) |
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500 | (1) |
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501 | (5) |
| CHAPTER 9 BALL AND ROLLER BEARINGS |
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506 | (37) |
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9-1 Construction and Types of Ball Bearings |
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506 | (2) |
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9-2 Selection of Ball Bearings |
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508 | (4) |
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512 | (3) |
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9-4 Design for Variable Loading |
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515 | (4) |
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519 | (1) |
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9-6 Design for Different Confidence Levels |
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520 | (1) |
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9-7 Friction and Lubrication of Ball Bearings |
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520 | (1) |
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9-8 Bearing Materials and Surface Finish |
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521 | (1) |
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9-9 Mounting of Ball Bearings |
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522 | (2) |
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9-10 Permissible Misalignment |
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524 | (1) |
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9-11 Unground Ball Bearings |
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525 | (1) |
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9-12 Relative Advantages of Rolling Element Bearings |
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525 | (1) |
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526 | (2) |
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9-14 Contact Stress between Spheres and Cylinders |
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528 | (9) |
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9-15 Elasto-hydrodynamic Lubrication |
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537 | (1) |
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537 | (1) |
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538 | (5) |
| CHAPTER 10 SPUR GEARS |
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543 | (83) |
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545 | (1) |
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10-2 Velocity Law of Toothed Gearing |
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546 | (2) |
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10-3 Kinematics of Involute Gear Teeth |
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548 | (2) |
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10-4 Cycloidal Gear Teeth |
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550 | (1) |
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10-5 Pitches of Gear Teeth |
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551 | (3) |
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10-6 Gear Pitches in SI Units |
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554 | (3) |
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10-7 Standard Systems of Gearing |
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557 | (2) |
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10-8 Methods of Manufacture |
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559 | (3) |
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562 | (2) |
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10-10 Gear Finishing Methods |
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564 | (1) |
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10-11 Load on Gear Tooth from Power Transmitted |
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564 | (3) |
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10-12 Determination of Bearing Loads |
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567 | (2) |
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569 | (2) |
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10-14 Undercutting in Gear Teeth |
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571 | (2) |
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10-15 Long and Short Addendum Gearing |
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573 | (3) |
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10-16 Speed Ratios of Gear Trains |
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576 | (4) |
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10-17 Internal or Annular Gears |
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580 | (1) |
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10-18 Dimensioning of Gears |
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581 | (1) |
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10-19 Materials for Gears |
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581 | (1) |
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10-20 Lubrication and Mounting of Gears |
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582 | (1) |
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10-21 Planetary Gear Trains |
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583 | (2) |
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10-22 Design of Gears to Prevent Failures |
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585 | (32) |
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617 | (1) |
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618 | (8) |
| CHAPTER 11 HELICAL, BEVEL, AND WORM GEARS |
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626 | (58) |
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627 | (3) |
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11-2 The Geometry of Helical Gears |
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630 | (2) |
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11-3 Virtual Number of Teeth |
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632 | (1) |
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11-4 Center Distance of Mating Gears |
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632 | (3) |
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11-5 Contact Ratios for Helical Gears |
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635 | (1) |
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11-6 Tooth Loads of Helical Gears |
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635 | (1) |
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11-7 Design of Parallel Shaft Helical Gears to Prevent Failures |
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636 | (15) |
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651 | (2) |
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11-9 The Geometry of Bevel Gears |
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653 | (1) |
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11-10 Loads on Bevel Gears |
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654 | (1) |
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11-11 Design of Bevel Gears to Prevent Failures |
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655 | (11) |
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666 | (2) |
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11-13 Geometric Relationships of Worm Gears |
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668 | (8) |
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11-14 Forces in Worm Gear Sets |
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676 | (1) |
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11-15 Design of Worm Gear Sets |
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676 | (5) |
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681 | (1) |
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681 | (3) |
| CHAPTER 12 MISCELLANEOUS MACHINE ELEMENTS |
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684 | (79) |
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12-1 Stresses in a Thick Cylinder |
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684 | (5) |
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12-2 Shrink and Press Fit Stresses |
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689 | (4) |
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12-3 Stress Concentration Caused by Press Fit |
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693 | (5) |
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12-4 Stresses in Disk Flywheel |
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698 | (2) |
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12-5 Flywheel with Spokes and Rim |
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700 | (4) |
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12-6 Flywheel Requirements |
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704 | (3) |
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12-7 Impact of Elastic Bodies |
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707 | (2) |
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12-8 Impact Stresses by Energy Method |
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709 | (6) |
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12-9 Force Produced by Falling Weight |
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715 | (2) |
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12-10 Impact of Weight on Beam |
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717 | (1) |
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718 | (2) |
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12-12 Design of Gaskets for Static Loads |
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720 | (4) |
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724 | (5) |
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729 | (3) |
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12-15 Curved Beam of Rectangular Cross Section |
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732 | (5) |
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12-16 Curved Beam of Circular Cross Section |
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737 | (1) |
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12-17 Angular Deflection of Curved Bar |
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737 | (1) |
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737 | (3) |
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12-19 Plate Cam with Central Roller Follower |
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740 | (2) |
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12-20 Manufacture of Cam with Central Roller Follower |
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742 | (2) |
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12-21 Plate Cam with Flat-Faced Follower |
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744 | (2) |
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746 | (1) |
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12-23 Remarks on Cam Design |
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746 | (1) |
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747 | (1) |
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748 | (4) |
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752 | (1) |
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753 | (10) |
| CHAPTER 13 PRINCIPLES OF FORM SYNTHESIS |
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763 | (17) |
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13-1 A Review of Stress Patterns in Machine Parts |
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763 | (4) |
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13-2 The Principles of Form Synthesis |
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767 | (2) |
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13-3 Exceptions to the Form Synthesis Principles |
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769 | (1) |
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770 | (7) |
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777 | (1) |
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778 | (1) |
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778 | (2) |
| CHAPTER 14 ENGINEERING MATERIALS |
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780 | (57) |
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780 | (3) |
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14-2 Physical Constitution of Steel |
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783 | (2) |
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14-3 Types of Steel Used in Machine Construction |
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785 | (1) |
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14-4 Numbering Systems for Carbon and Alloy Steels |
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786 | (3) |
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789 | (4) |
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793 | (5) |
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14-7 High-Strength Low-Alloy Steels, HSLA |
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798 | (1) |
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798 | (1) |
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14-9 Heat Treatment of Steel |
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799 | (3) |
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14-10 Residual Stresses from Heat Treatment |
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802 | (1) |
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14-11 Carburizing and Nitrilling |
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803 | (1) |
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804 | (2) |
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806 | (1) |
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807 | (2) |
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809 | (1) |
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809 | (1) |
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810 | (1) |
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14-18 Prevention of Corrosion |
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811 | (1) |
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812 | (1) |
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813 | (3) |
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14-21 Short-Term Effects of High Temperatures |
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816 | (1) |
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14-22 Creep of Steel at High Temperature |
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817 | (2) |
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819 | (3) |
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14-24 Malleable Iron/Nodular Iron |
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822 | (1) |
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822 | (2) |
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824 | (1) |
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825 | (1) |
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14-28 Alloy and Temper Designations |
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826 | (1) |
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14-29 Composition and Mechanical Properties |
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827 | (1) |
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827 | (3) |
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830 | (3) |
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14-32 Alloys for Die Castings |
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833 | (3) |
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836 | (1) |
| CHAPTER 15 DESIGNING WITH PLASTIC MATERIALS |
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837 | (23) |
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837 | (4) |
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15-2 The Basics: The Chemistry and Physics of Plastics |
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841 | (1) |
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15-3 Characteristics of Thermoplastic Materials |
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842 | (2) |
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15-4 Amorphous vs. Semicrystalline Thermoplastics |
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844 | (3) |
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15-5 Characteristics of Thermoset Materials |
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847 | (3) |
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15-6 Designing with Plastics |
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850 | (1) |
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850 | (5) |
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15-8 Environmental Properties of Plastics |
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855 | (1) |
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856 | (1) |
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15-10 Additives for Plastics |
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856 | (1) |
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15-11 Recycling of Plastics |
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857 | (1) |
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857 | (1) |
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857 | (1) |
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858 | (2) |
| APPENDIX MODULES |
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860 | (54) |
| INDEX |
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914 | |